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Conductive Brush Ring overcomes current leakage in EV powertrains

SKF's new Conductive Brush Ring paves the way to greater reliability and longer life in high-performance electric vehicle powertrain systems. Using pure carbon fiber bristles, it provides a reliable electrical connection between an EV eAxle rotor shaft and its housing. When used in combination with SKF Hybrid ceramic ball bearings, it helps to alleviate parasitic current effects that can lead to premature failure in bearings and other components. Available in different configurations for wet (oil-lubricated) motor designs -- and soon for dry (sealed) applications.
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Intro to reed switches, magnets, magnetic fields

This brief introductory video on the DigiKey site offers tips for engineers designing with reed switches. Dr. Stephen Day, Ph.D. from Coto Technology gives a solid overview on reed switches -- complete with real-world application examples -- and a detailed explanation of how they react to magnetic fields.
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Bi-color LEDs to light up your designs

Created with engineers and OEMs in mind, SpectraBright Series SMD RGB and Bi-Color LEDs from Visual Communi-cations Company (VCC) deliver efficiency, design flexibility, and control for devices in a range of industries, including mil-aero, automated guided vehicles, EV charging stations, industrial, telecom, IoT/smart home, and medical. These 50,000-hr bi-color and RGB options save money and space on the HMI, communicating two or three operating modes in a single component.
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All about slip rings: How they work and their uses

Rotary Systems has put together a really nice basic primer on slip rings -- electrical collectors that carry a current from a stationary wire into a rotating device. Common uses are for power, proximity switches, strain gauges, video, and Ethernet signal transmission. This introduction also covers how to specify, assembly types, and interface requirements. Rotary Systems also manufactures rotary unions for fluid applications.
Read the overview.

Seifert thermoelectric coolers from AutomationDirect

Automation-Direct has added new high-quality and efficient stainless steel Seifert 340 BTU/H thermoelectric coolers with 120-V and 230-V power options. Thermoelectric coolers from Seifert use the Peltier Effect to create a temperature difference between the internal and ambient heat sinks, making internal air cooler while dissipating heat into the external environment. Fans assist the convective heat transfer from the heat sinks, which are optimized for maximum flow.
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EMI shielding honeycomb air vent panel design

Learn from the engineering experts at Parker how honeycomb air vent panels are used to help cool electronics with airflow while maintaining electromagnetic interference (EMI) shielding. Topics include: design features, cell size and thickness, platings and coatings, and a stacked design called OMNI CELL construction. These vents can be incorporated into enclosures where EMI radiation and susceptibility is a concern or where heat dissipation is necessary. Lots of good info.
Read the Parker blog.

What is 3D-MID? Molded parts with integrated electronics from HARTING

3D-MID (three-dimensional mechatronic integrated devices) technology combines electronic and mechanical functionalities into a single, 3D component. It replaces the traditional printed circuit board and opens up many new opportunities. It takes injection-molded parts and uses laser-direct structuring to etch areas of conductor structures, which are filled with a copper plating process to create very precise electronic circuits. HARTING, the technology's developer, says it's "Like a PCB, but 3D." Tons of possibilities.
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Loss-free conversion of 3D/CAD data

CT CoreTech-nologie has further developed its state-of-the-art CAD converter 3D_Evolution and is now introducing native interfaces for reading Solidedge and writing Nx and Solidworks files. It supports a wide range of formats such as Catia, Nx, Creo, Solidworks, Solidedge, Inventor, Step, and Jt, facilitating smooth interoperability between different systems and collaboration for engineers and designers in development environments with different CAD systems.
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Top 5 reasons for solder joint failure

Solder joint reliability is often a pain point in the design of an electronic system. According to Tyler Ferris at ANSYS, a wide variety of factors affect joint reliability, and any one of them can drastically reduce joint lifetime. Properly identifying and mitigating potential causes during the design and manufacturing process can prevent costly and difficult-to-solve problems later in a product lifecycle.
Read this informative ANSYS blog.

Advanced overtemp detection for EV battery packs

Littelfuse has introduced TTape, a ground-breaking over-temperature detection platform designed to transform the management of Li-ion battery systems. TTape helps vehicle systems monitor and manage premature cell aging effectively while reducing the risks associated with thermal runaway incidents. This solution is ideally suited for a wide range of applications, including automotive EV/HEVs, commercial vehicles, and energy storage systems.
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Benchtop ionizer for hands-free static elimination

EXAIR's Varistat Benchtop Ionizer is the latest solution for neutralizing static on charged surfaces in industrial settings. Using ionizing technology, the Varistat provides a hands-free solution that requires no compressed air. Easily mounted on benchtops or machines, it is manually adjustable and perfect for processes needing comprehensive coverage such as part assembly, web cleaning, printing, and more.
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LED light bars from AutomationDirect

Automation-Direct adds CCEA TRACK-ALPHA-PRO series LED light bars to expand their offering of industrial LED fixtures. Their rugged industrial-grade anodized aluminum construction makes TRACKALPHA-PRO ideal for use with medium to large-size industrial machine tools and for use in wet environments. These 120 VAC-rated, high-power LED lights provide intense, uniform lighting, with up to a 4,600-lumen output (100 lumens per watt). They come with a standard bracket mount that allows for angle adjustments. Optional TACLIP mounts (sold separately) provide for extra sturdy, vibration-resistant installations.
Learn more.

World's first metalens fisheye camera

2Pi Optics has begun commercial-ization of the first fisheye camera based on the company's proprietary metalens technology -- a breakthrough for electronics design engineers and product managers striving to miniaturize the tiny digital cameras used in advanced driver-assistance systems (ADAS), AR/VR, UAVs, robotics, and other industrial applications. This camera can operate at different wavelengths -- from visible, to near IR, to longer IR -- and is claimed to "outperform conventional refractive, wide-FOV optics in all areas: size, weight, performance, and cost."
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Orbex offers two fiber optic rotary joint solutions

Orbex Group announces its 700 Series of fiber optic rotary joint (FORJ) assemblies, supporting either single or multi-mode operation ideal for high-speed digital transmission over long distances. Wavelengths available are 1,310 or 1,550 nm. Applications include marine cable reels, wind turbines, robotics, and high-def video transmission. Both options feature an outer diameter of 7 mm for installation in tight spaces. Construction includes a stainless steel housing.
Learn more.

Mini tunnel magneto-resistance effect sensors

Littelfuse has released its highly anticipated 54100 and 54140 mini Tunnel Magneto-Resistance (TMR) effect sensors, offering unmatched sensitivity and power efficiency. The key differentiator is their remarkable sensitivity and 100x improvement in power efficiency compared to Hall Effect sensors. They are well suited for applications in position and limit sensing, RPM measurement, brushless DC motor commutation, and more in various markets including appliances, home and building automation, and the industrial sectors.
Learn more.

New triple-junction tandem solar cells operate with world-record efficiency

NUS researchers successfully integrated a new anion, cyanate, into a perovskite structure, which was a key breakthrough in fabricating new triple-junction perovskite/Si tandem solar cells. [Credit: National University of Singapore]

 

 

 

 

Scientists from the National University of Singapore (NUS) have developed a novel triple-junction perovskite/Si tandem solar cell that can achieve a certified world-record power conversion efficiency of 27.1% across a solar energy absorption area of 1 cm², representing the best-performing triple-junction perovskite/Si tandem solar cell developed thus far. To achieve this, the team engineered a new cyanate-integrated perovskite solar cell that is stable and energy efficient.

Solar cells can be fabricated in more than two layers and assembled to form multi-junction solar cells to increase efficiency. Each layer is made of different photovoltaic materials and absorbs solar energy within a different range. However, current multi-junction solar cell technologies pose many issues, such as energy loss that leads to low voltage and device instability during operation.

To overcome these challenges, Assistant Professor Hou Yi led a team of scientists from NUS College of Design and Engineering (CDE) and Solar Energy Research Institute of Singapore (SERIS) to demonstrate, for the first time, the successful integration of cyanate into a perovskite solar cell to develop a cutting-edge triple-junction perovskite/Si tandem solar cell that surpasses the performance of similar multi-junction solar cells.

"Remarkably, after 15 years of ongoing research in the field of perovskite-based solar cells, this work constitutes the first experimental evidence for the inclusion of cyanate into perovskites to boost the stability of its structure and improve power conversion efficiency," said Hou.

The experimental process that led to this discovery was published in Nature on March 4, 2024.

Fabricating energy-efficient solar cell technology
The interactions between the components of the perovskite structure determine the energy range it can reach. Adjusting the proportion of these components or finding a direct substitute can help modify the perovskite's energy range. However, prior research has yet to produce a perovskite recipe with an ultrawide energy range and high efficiency.

In this recently published work, the NUS team experimented on cyanate, a novel pseudohalide, as a substitute for bromide -- an ion from the halide group that is commonly used in perovskites. Dr. Liu Shunchang, research fellow in Hou's team, employed various analytical methods to confirm the successful integration of cyanate into the perovskite structure.

Further analysis of the new perovskite's atomic structure provided experimental evidence that incorporating cyanate helped to stabilize its structure and form key interactions within the perovskite, demonstrating how it is a viable substitute for halides in perovskite-based solar cells.

When assessing performance, the NUS scientists found that perovskite solar cells incorporated with cyanate can achieve a higher voltage of 1.422 V compared to 1.357 V for conventional perovskite solar cells, with a significant reduction in energy loss.

The researchers also tested the newly engineered perovskite solar cell by continuously operating it at maximum power for 300 hours under controlled conditions. After the test period, the solar cell remained stable and functioned above 96% capacity.

Encouraged by the impressive performance of the cyanate-integrated perovskite solar cells, the NUS team took their discovery to the next step by using it to assemble a triple-junction perovskite/Si tandem solar cell. The researchers stacked a perovskite solar cell and a silicon solar cell to create a dual-junction half-cell, providing an ideal base for the attachment of the cyanate-integrated perovskite solar cell.

Once assembled, the researchers demonstrated that, despite the complexity of the triple-junction perovskite/Si tandem solar cell structure, it remained stable and attained a certified world-record efficiency of 27.1% from an accredited independent photovoltaic calibration laboratory.

"Collectively, these advancements offer ground-breaking insights into mitigating energy loss in perovskite solar cells and set a new course for the further development of perovskite-based triple-junction solar technology," said Hou.

Next steps
Theoretical efficiency of triple-junction perovskite/Si tandem solar cells exceeds 50%, presenting significant potential for further enhancements, especially in applications where installation space is limited.

Going forward, the NUS team aims to upscale this technology to larger modules without compromising efficiency and stability. Future research will focus on innovations at the interfaces and composition of perovskite -- key areas identified by the team to further advance this technology.

Source: National University of Singapore

Published March 2024

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